Premium Vacuum Formed Product Protection Trays for Demanding Applications
Industry-Specific Solutions:
Our high-performance vacuum forming plastic packaging systems are engineered for precision packaging and laboratory equipment protection. These custom vacuum forming packaging solutions excel in cryogenic environments, pharmaceutical storage, and medical device protection applications where standard packaging fails.
Advanced Technical Specifications:
Extreme temperature range: -80°C to 120°C continuous operation
Mold certification: HASCO-standard vacuum forming plastic mold systems with full documentation
Premium mold steel: 718H grade with HRC 32-36 hardness
Cavity options: 4/6/8 cavity custom vacuum forming mold configurations available
Surface treatment: Mirror-polished (Ra 0.05μm) vacuum mold surfaces
Production lifespan: 100,000+ cycles with <0.1% dimensional variance
Optimized cycle time: 30 seconds including cooling and ejection
Rapid turnaround: 2-week standard lead time with expedited options
Superior Material Properties:
Engineered PET material in our vacuum forming plastic packaging provides:
Class-leading -80°C cold resistance without brittleness
25% greater impact strength than standard packaging materials
USP Class VI certification for medical applications
Excellent clarity with >92% light transmission
Precision Manufacturing Process:
Each custom vacuum forming packaging tray undergoes:
CNC-machined vacuum forming plastic mold components (±0.01mm tolerance)
Computer-controlled custom vacuum forming mold temperature regulation (±1°C)
Automated optical inspection of every vacuum mold production run
Performance Advantages:
Thermal Stability: Maintains flexibility from cryogenic to autoclave temperatures
Durability: 100,000+ cycle tool life with minimal maintenance
Production Efficiency: 30-second cycles enable 2,880 pieces/day (8-cavity)
Precision Fit: ±0.15mm tolerance ensures perfect product protection
Cleanroom Compatibility: Suitable for ISO Class 5 environments
Customization Capabilities:
Flexible cavity arrangements in our custom vacuum forming packaging systems
Material thickness from 0.5mm to 3.0mm (standard and custom gauges)
Custom embossing, logos, and product identifiers
Anti-static and conductive material options
UV-resistant formulations for outdoor applications
Quality Assurance Protocol:
Every vacuum forming plastic mold production batch includes:
Coordinate Measuring Machine (CMM) verification
Material certification and batch tracing
Temperature cycling validation (-80°C to 120°C, 100 cycles)
Load testing up to 50kg compression
Technical Support Services:
Free design-for-manufacturing consultation
Rapid prototyping services (72-hour turnaround)
On-site mold maintenance training
Lifetime technical support for all custom vacuum forming mold systems
Contact Our Packaging Specialists:
Robert Gao
Email: robertgao@highwingmold.com