Premium Chrome-Plated ABS Plastic Injection Molds for Electronics
Precision Tooling for High-Gloss Electronic Components
Core Technology: Advanced ABS Plastic Molding with Functional Chrome Plating
As specialists in ABS plastic injection mold plating, we engineer molds that deliver:
Aesthetic Brilliance: Mirror-finish chrome plating plastic surfaces (Ra≤0.05μm)
Enhanced Functionality: 30% improved part release vs. unplated molds
Extended Tool Life: >1M cycles validated (IATF 16949 certified)
Technical Specifications
1. Mold Construction
| Parameter | Specification | Benefit |
|---|---|---|
| Steel Grade | 1.2344 ESR (H13 Equivalent) | 58 HRC hardness for electronic part precision |
| Cavity System | 4-32 cavities | Optimized for high-volume ABS plastic molding |
| Runner Tech | Cold Runner (Pressure loss <8%) | Minimal material waste |
| Compatibility | HASCO DME standard | Global serviceability |
2. Surface Engineering
Performance Metrics:
Thickness: 0.3-0.8μm (MIL-DTL-12519 compliant)
Salt Spray Resistance: 500hrs (ASTM B117)
Coefficient of Friction: μ<0.15
3. Production Performance
| Metric | Value | Industry Standard |
|---|---|---|
| Cycle Time | 38±2s | 45-55s |
| Shot Capacity | >1,000,000 | 500,000 |
| Tonnage Requirement | 100T | 120T+ |
Electronics Industry Applications
Specifically designed for electronic components requiring:
EMI/RFI Shielding: Chrome plating enhances conductivity
Cosmetic Surfaces: Class A finishes for consumer devices
Dimensional Stability: ±0.02mm tolerance for connectors
Typical Parts:
Smartwatch bezels
Router housings
Medical device interfaces
Material Science: ABS Optimization
Our ABS plastic molding expertise ensures:
◉ Flow Analysis: Moldflow®-verified gate designs
◉ Cooling Simulation: 8°C uniform temperature gradient
◉ Shrinkage Control: 0.5-0.7% compensation algorithm
Supply Chain Advantage
| Phase | Duration | Competitive Lead Time |
|---|---|---|
| DFM Review | 3 Days | 7 Days |
| Core/Cavity Machining | 15 Days | 25 Days |
| Chrome Plating | 5 Days | 10 Days |
| Final Validation | 2 Days | 5 Days |
| Total: 25 Days (Expedited: 18 Days) |
Quality Assurance
Metrology: 3D scanning
Testing:
500-cycle pre-production trial
Gloss measurement (60° GU ≥95)
Certifications: ISO 9001, RoHS, REACH
OEM/ODM Customization
Modify for your electronic project:
IMD/IMF compatible
Vacuum venting system
Conformal cooling channels
Contact Norah Huang
✉️ norah@highwingmold.com