High-Volume Stack Mold Injection: Precision Engineering for PVC Stacking Solutions
HASCO-Integrated Stack Plastic Molds Driving Industrial Efficiency
Core Technology Specifications
| Parameter | Value | Industry Standard |
|---|---|---|
| Mold System | Multi-Cavity Stack Mold | Conventional Single Mold |
| Mold Steel | 1.2344 ESR Tool Steel | P20 Tool Steel |
| Component Standard | Premium HASCO DME | Generic Components |
| Surface Finish | SPI-A1 Mirror Polish (Ra≤0.05μm) | SPI-C1 Polish |
| Mold Life | 1,000,000+ Shots | 300,000 Shots |
| Cycle Time | ≤30 Seconds | 45-60 Seconds |
Engineering Excellence
1. HASCO-Optimized Stack Mold Architecture
Precision-guided ejector systems (HASCO Z100 series)
Standardized hot runner interfaces (HASCO Z94/1)
Interchangeable core inserts (HASCO K100)
*Reduces maintenance downtime by 65% vs. non-standard Injection Molds*
3. High-Volume Production Advantages
2X Output vs single-face molds
Automation-Ready: Integrated robot pick points
Energy Savings: 100-ton machine requirement (40% lower than competitors)
Industry Applications
| Sector | Product Examples | Stack Mold Benefit |
|---|---|---|
| Logistics | Pallet Stackers, Container Bases | 72hr continuous production runs |
| Material Handling | Tote Containers, Warehouse Dividers | Uniform wall thickness (±0.15mm) |
| Industrial Storage | Parts Bins, Stackable Trays | Nesting height consistency |
Material Expertise: PVC Optimization
Our stack plastic molds feature:
Anti-Stick Coatings: TiAlN surface treatment
Ventilation System: 0.03mm micro-vents at weld lines
Shear-Rate Control: Maintains PVC viscosity at 190-210°C
Lab Results: <0.2% Short Shots at 1M Cycles
Why Global Manufacturers Choose Us
"The HASCO-standard stack mold delivered 42% lower part cost while maintaining 0.4mm tolerance consistency across 1.2M cycles."
- Production Director, EuroStorage Systems
Certifications: ISO 9001, ISM 4.0, HASCO Partner Network
Lead Time: 4 Weeks Guaranteed (Expedited 3-Week Option)
OEM/ODM Capabilities
We engineer Injection Molds for:
Multi-Material Compatibility: ABS/PP/PE versions available
Custom Stack Heights: 2-Plate to 4-Plate configurations
Smart Monitoring: IoT-enabled wear sensors (HASCO Z871)
Contact Norah Huang
Stack Mold Solutions Manager
📧 norah@highwingmold.com