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Double Shots Plastic Injection Molding Multipliers

2025-06-13

Double Shots Plastic Injection Molding for Advanced Electronics Components

At Highwing Mold, we specialize in Double Shots Plastic Part Injection Molding solutions that combine precision engineering with multi-material capabilities. Our Multiple Colors Plastic Mould technology enables complex electronic enclosures with integrated seals, grips, and aesthetic elements in a single manufacturing cycle.

Double Shots

Technical Specifications

  • Product Name: Double Shots Plastic Injection Mold

  • Field: Electronics (IP-rated connectors, control panels, wearable devices)

  • Process: Dual-shot Injection Mold with sequential cavity filling

  • Mold Standard: HASCO-compliant with quick-change inserts

  • Material Combinations:
    • Primary shot: ABS (UL94 HB)
    • Secondary shot: TPE/TPU (Shore 40A-90A)

  • Cycle Time: 40 seconds (including cooling and ejection)

  • Plastic Part Injection Molding

Why Choose Double Shots Molding for Electronics?

  1. Seamless Bonding: Our Multiple Colors Plastic Mould process creates molecular-level adhesion between dissimilar materials

  2. Cost Efficiency: Eliminates secondary assembly for:

    • Overmolded buttons

    • Multi-color status indicators

    • Strain relief on cable glands

  3. Precision Alignment: ±0.05mm repeatability between shots

Material Science Innovations
We've optimized our Plastic Part Injection Molding process for:

  • EMI shielding compounds (20-40dB attenuation)

  • Static-dissipative polymers (10^6-10^9 ohms/sq)

  • Optical-grade transparent/opaque combinations

Quality Assurance
Every Injection Mold undergoes:

  • Moldflow analysis to predict weld lines

  • 100% dimensional inspection with CMM

  • Material compatibility testing (peel strength > 4N/mm)

Recent Project Example

Developed a Double Shots medical device housing:

  • Primary: Glass-filled ABS for rigidity

  • Secondary: Antimicrobial TPE

  • Achieved Class II medical device certification

Production Capacity

  • Tonnage: 160-350 ton presses available

  • Lead Time: 4 weeks (standard), 3 weeks (rush)

  • Mold Life: 1,000,000+ shots guaranteed

Contact Our Experts
Norah Huang | Injection Mold Specialist
Email: 
norah@highwingmold.com