Introduction
High Wing MOLD today announces the launch of its new Wire Wheel Plastic Injection Mold, engineered to deliver industry-leading performance in custom wire spool production. By integrating LKM standard design, P20 mold steel, and a single-cavity cold runner system, this solution meets stringent requirements for custom Fiber optics packaging and cable drum manufacturing. With diameters of 800 mm, 1000 mm, and 1200 mm, the new mold supports a cycle time of 120 s and a service life exceeding 1,000,000 shots.
1. Product Overview
• Product Name: Wire Wheel Plastic Injection Mold
• Application: custom wire spool, custom Fiber optics packaging
• Industry: cable packaging solutions, wire packaging solutions, Fiber optics packaging solutions
• Process: Injection mold (LKM standard)
• Mold Steel: P20
• Cavity Quantity: Single
• Runner Gate: Cold runner
2. Key Specifications
– Diameter Options: 800 mm / 1000 mm / 1200 mm
– Mold Life: ≥ 1,000,000 shots
– Cycle Time: 120 s (size-dependent)
– Machine Tonnage: 1,000 ton injection press
– Lead Time: 4 weeks from order confirmation
– Surface Finish: Polished to Ra 0.4 μm
– Material: PP (polypropylene)
3. Technical Data and Performance
High Wing MOLD’s new injection mold delivers repeatable precision within ±0.2 mm tolerance on flange diameter and barrel dimensions. In a 1,000-shot validation trial, the mold yielded zero defects in cable packaging solutions and demonstrated consistent wall-thickness control of 0.2 mm to 77 mm across all sizes. The custom wire spool output achieved uniform barrel diameter accuracy of ±0.15 mm and concentricity within 0.1 mm.
4. Industry Applications and Benefits
• Custom Wire Spool Manufacturing:
– Supports diameters up to 1200 mm for heavy-duty drum applications
– Enables rapid turnaround of cable reels for electrical contractors
• Fiber Optics Packaging:
– Compatible with fiber drum spools up to 25 km capacity
– Meets stringent packaging standards for custom Fiber optics packaging and Fiber optics packaging solutions
• Wire Packaging Solutions:
– Ideal for copper wire and welding wire spools up to 250 mm flange diameter
– Delivers precision for wire packaging solutions in automotive and industrial sectors
5. Why Choose High Wing MOLD?
5.1 Proven Expertise
With over 10 years of experience in injection mold design and more than 500 successful projects in cable packaging solutions, High Wing MOLD is the partner of choice for custom wire spool and custom Fiber optics packaging needs.
5.2 Zero-Defect Philosophy
Our “Precision and Professionalism in Every Mold” philosophy translates to rigorous quality control protocols, including 100% dimensional inspection and in-process monitoring.
5.3 End-to-End Support
From initial mold flow analysis to on-site mold commissioning, clients benefit from a 4-week lead time and dedicated technical support, ensuring seamless integration of wire packaging solutions and cable packaging solutions.
6. Implementation and Next Steps
– Place an inquiry to discuss specific diameter, gate system, or runner configuration for custom wire spool requirements.
– Arrange a free DFM review within 72 hours to optimize part design for custom Fiber optics packaging molds.
– Schedule mold trials and pilot runs to validate fiber optics packaging solutions and wire packaging solutions before full-scale production.
Conclusion
High Wing MOLD’s new Wire Wheel Plastic Injection Mold sets a new benchmark for cable and fiber spool manufacturing. By combining LKM standardized design, P20 steel durability, and precision cold-runner technology, the mold delivers unmatched performance for custom wire spool, custom Fiber optics packaging, wire packaging solutions, cable packaging solutions, and Fiber optics packaging solutions. Contact us today to streamline your production and guarantee zero-defect output.
Contact Us
Robert Gao
Mobile phone: +86 139 2377 0845
Email: robertgao@highwingmold.com